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Jack Beuth

Jack Beuth

· Professor, Faculty Co-Director, Next Manufacturing Center

Carnegie Mellon University · Mechanical Engineering

Active 1968–2026

h-index41
Citations7.4k
Papers16753 last 5y
Funding$909k

Academic metrics are sourced from OpenAlex and public funding records; values may differ from Google Scholar.

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About

Jack Beuth is a Professor of Mechanical Engineering at Carnegie Mellon University, where he has been a faculty member since receiving his Ph.D. in Engineering Sciences from Harvard University in 1992. His research focuses on manufacturing, solid mechanics, and fracture mechanics, with over 75 publications in areas such as additive manufacturing, interfacial mechanics, and thin film mechanics. Beuth's current work includes modeling additive manufacturing processes and micro-scale mechanics, developing process map approaches to understand the influence of process variables on characteristics like melt pool geometry, microstructure, and residual stress. His modeling research has provided insights into process control, expanding operational ranges, and comparing different additive manufacturing processes.

Research topics

  • Materials science
  • Metallurgy
  • Composite material
  • Optics
  • Computer Science
  • Nanotechnology

Selected publications

  • Defect structure process maps for laser powder bed fusion additive manufacturing

    Additive manufacturing · 2020 · 320 citations

    Accurate detection, characterization, and prediction of defects has great potential for immediate impact in the production of fully-dense and defect free metal additive manufacturing (AM) builds. Accordingly, this paper presents Defect Structure Process Maps (DSPMs) as a means of quantifying the role of porosity as an exemplary defect structure in powder bed printed materials. Synchrotron-based micro-computed tomography (μSXCT) was used to demonstrate that metal AM defects follow predictable tre…

  • A study of microstructure and cracking behavior of H13 tool steel produced by laser powder bed fusion using single-tracks, multi-track pads, and 3D cubes

    Journal of Materials Processing Technology · 2020 · 73 citations

    This study investigated laser powder bed fusion (LPBF) additive manufacturing of H13 tool steel to identify how laser power (P) and scan speed (V) influenced melt pool geometry, microstructure, and susceptibility to cracking. Sequential studies from tracks, pads to 3D cubes were performed. Tracks and pads were made by laser scan on H13 build plates with and without powder addition. P-V windows were identified where keyholing, balling and under-melt occurred. The only change in melt pool geometry…

  • Use of Non-Spherical Hydride-Dehydride (HDH) Powder in Powder Bed Fusion Additive Manufacturing

    Additive manufacturing · 2020 · 50 citations

  • Generative Lattice Units with 3D Diffusion for Inverse Design: GLU3D

    Advanced Functional Materials · 2024-06-06 · 29 citations

    articleOpen access

    Abstract Architected materials, exhibiting unique mechanical properties derived from their designs, have seen significant growth due to the design versatility and cost‐effectiveness offered by additive manufacturing. While finite element methods accurately evaluate the mechanical response of these structures, identifying new designs exhibiting specific mechanical properties remains challenging, often requiring computationally expensive simulations and design expertise. This underscores the need…

  • Inexpensive high fidelity melt pool models in additive manufacturing using generative deep diffusion

    Materials & Design · 2024-07-27 · 18 citations

    articleOpen access

    Defects in Laser Powder Bed Fusion (L-PBF) parts often result from the meso-scale dynamics of the molten alloy near the laser, known as the melt pool. Experimental in-situ monitoring of the three-dimensional melt pool physical fields is challenging, due to the short length and time scales involved in the process. Multi-physics simulation methods can describe the three-dimensional dynamics of the melt pool, but are computationally expensive at the mesh refinement required for accurate predictions…

Recent grants

Frequent coauthors

Education

  • Ph.D., Engineering Sciences

    Harvard University

    1992
  • M.S., Engineering Sciences

    Harvard University

    1989
  • M.S., Engineering Science and Mechanics

    Virginia Institute of Technology

    1987
  • B.S., Engineering Science and Mechanics

    Virginia Institute of Technology

    1984

Awards & honors

  • Ralph R. Teetor Educational Award (1998)
  • George Tallman and Florence Barrett Ladd Development Profess…
  • ASME Curriculum Innovation Award (2005)
  • Benjamin Richard Teare Teaching Award from the College of En…

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